Hitachi RAC-13CE9 Installation Manual

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Hitachi RAC-13CE9 Installation manual - Page 1
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Hitachi RAC-13CE9 Installation manual - Page 2
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above 50mm
above 100mm
about 400mm
about 300mm
must not bend
above 100mm
2,300mm or more
1
2
4
5
3
Maximum pipe length 15m
Minimum pipe length 5m
above 200mm
above 700mm
above 200mm
above 50mm when
installed on the
ceiling of balcony
(
)
above 100mm
above 100mm
give clearance as
wide as possible
Plug
6
HITACHI SPLIT-UNIT AIR CONDITIONER
INSTALLATION MANUAL
Indoor Unit Outdoor Unit
RAS-13CE9 RAC-13CE9
+ – Screwdriver
Measuring Tape
Knife
Saw
ø 65mm Power Drill
Hexagonal Wrench
Key ( 4mm)
Wrench (14, 17, 19, 22mm)
Gas Leakage Detector
Pipe Cutter
Vinyl Tape
Pliers
Flare Tool
Carefully read through the procedures of proper
installation before starting installation work.
The sales agent should inform customers regarding
the correct operation of installation.
Tools Needed For Installation Work
SAFETY PRECAUTION
Read the safety precautions carefully before operating the unit.
The contents of this section are vital to ensure safety. Please pay special attention to the following sign.
WARNING ........ Incorrect methods of installation may cause death or serious injury.
CAUTION ......... Improper installation may result in serious consequence.
Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of operating
the unit as described in the user’s guide.
!
!
WARNING
!
CAUTION
!
A circuit breaker should be installed depending on the mounting size of the unit. Without a circuit breaker, the
danger of electric shock exists.
Do not install the unit near a location where there is flammable gas. The condensing unit may
catch fire if flammable gas leaks around it.
Please ensure smooth flow of water when installing the drain hose.
Please request your sales agent or qualified technician to install your unit. Water leakage, short circuit or fire may
occur if you do the installation work yourself.
Please observe the instructions stated in the installation manual during the process of installation. Improper
installation may cause water leakage, electric shock and fire.
Make sure that the units are mounted at locations which are able to provide full support to the weight of the units.
If not, the units may collapse and impose danger.
Observe the rules and regulations of the electrical installation and the methods described in the installation manual
when dealing with the electrical work. Use wire which is specified for the air conditioner. A short circuit and fire
may occur due to the use of low quality wire or improper work.
Be sure to use the specified wire for connecting the indoor and outdoor units. Please ensure that the connections
are tight after the conductors of the wire are inserted into the terminals. Improper insertion and loose contact may
cause over-heating and fire.
Please use the specified components for installation work. Otherwise, the units may collapse or water leakage,
electric shock and fire may occur.
Do not mix any coolant other than R-22 into the cooling circulation path when mounting or shifting the unit. If it
is mixed with air, the high pressure in the circulation path will rise and this may result in broken copper pipes or
faults.
THE CHOICE OF MOUNTING SITE (Please note the following matters and obtain permission from customer before installation).
WARNING
!
The unit should be mounted at stable, non-vibratory location which
can provide full support to the unit.
WARNING
!
The outdoor unit must be mounted at a location which can sup-
port heavy weight. Otherwise, noise and vibration will increase.
CAUTION
!
No nearby heat source and no obstruction near the air outlet is
allowed.
The clearance distances from top, right and left are specified in
figure below.
The location must be convenient for water drainage and pipe
connection with the outdoor unit.
To avoid interference from noise please place the unit and its
remote controller at least 1m from the radio, television and inverter
type fluorescent lamp.
To avoid any error in signal transmission from the remote controller,
please put the controller far away from high-frequency machines
and high-power wireless systems.
The installation height of indoor unit must be 2.3m or more in a
non public area.
CAUTION
!
Do not expose the unit under direct sunshine or rain. Besides,
ventilation must be good and clear of obstruction.
The air blown out of the unit should not point directly to animals
or plants.
The clearances of the unit from top, left, right and front are specified
in figure below. At least three of the above sides must be open
air.
Be sure that the hot air blown out of the unit and noise do not
disturb the neighbourhood.
Do not install at a location where there is flammable gas, steam,
oil and smoke.
The location must be convenient for water drainage.
Place the outdoor unit and its connection wire at least 1m away
from the antenna or signal line of television, radio or telephone.
This is to avoid noise interference.
Do not install outdoor unit facing strong wind direction. It may
damage the fan motor.
INDOOR UNIT
Names of Indoor Components
QtyNo. Item
The Length of Indoor Unit
Connecting Cord
Figure showing the Installation of Indoor and Outdoor Unit.
about 1.6m
about
0.9m
OUTDOOR UNIT
Drain hose
Installation of Hanger, Wall Penetration and Installation of Protection Pipe
1
CAUTION
!
The draining of the water container inside the indoor unit can be done from the left.
Therefore the hanger must be fixed horizontally or slightly tilted towards the side of
drain hose. Otherwise, condensed water may overflow the water container.
Direct Mounting On The Wall
Please use hidden beams in the wall to hold the hanger.
Wall Penetration and Installation of Protection Pipe
Drill a ø 65mm hole on wall
which is slightly tilted
towards the outdoor side.
Drill the wall at a small angle.
Cut the protection pipe
according to the wall
thickness.
Empty gap in the sleeve of
protection pipe should be
completely sealed with putty
to avoid dripping of rain
water into the room.
Procedures of Installation and Precautions
Procedures to fix the hanger.
1.Drill holes on wall. 2. Push plug into the holes. 3. Fix the hanger on wall
(As shown below) (As shown below) with 4.1 x 32 screw
(As shown in figure below)
Procedures to fix the holder of remote controller.
1.Drill holes on wall. 2. Push plug into the holes.
(As shown below) (As shown below)
Installation of the Indoor Unit
2
VERTICALLY DOWNWARD PIPING
Preparation
Connect connecting cord.
Pull out the pipe, connecting cord and drain
hose.
Installation
The upper part of the indoor unit is hanged
on the hanger.
The projection at the lower part of the
indoor unit is hooked onto the hanger.
Please pull the lower part
of the indoor unit
outwards to check if the
unit is hooked onto the
hanger. Improper
installation may cause
vibration and noise.
!
CAUTION
HORIZONTAL PIPING
Preparation
Change of Drain Hose and Installation Procedures.
Exchange the location of drain hose and drain cap during horizontal piping as shown
in figure below. Be sure to plug in the drain hose until the insulating material folds upon
itself.
Please use pliers to pull out the drain cap.
(This is an easier way to remove the drain cap).
Drain cap
Remove the cap for drain hose installation
Drain cap
Please insert
until here
Drain hose
Please insert
until here
!
CAUTION
Condensed water may leak out if not inserted properly.
HORIZONTAL & DOWNWARD PIPING – MAKING OPENINGS
During horizontal or downward piping, use a knife to cut openings as
shown in figure. Then smoothen the edges of openings with a file.
INSTALLATION OF REFRIGERATING PIPES AFTER CONNECTION
The refrigerating pipes should be adjusted to fit
into the hole on the wall and then ready for further
connection.
The terminals of 2 connected pipes must be covered
with insulator used for terminal connection. Then
the pipes are wrapped with insulation pipe.
Connect the connecting cord.
After adjustment, fit the connecting cord and pipes
into the space available under the indoor unit.
!
CAUTION
The rubber strap used for
fixing the insulator should
not be tied with great force.
Otherwise, this will damage
heat insulation and causes
water condensation.
Pipe
Rubber strap tied with great force
Insulation pipe (must be wrapped with
vinyl tape at every 120mm).
THE CONNECTION OF REFRIGERATING PIPE DURING THE
INSTALLATION OF INDOOR UNIT
Preparation To Install Refrigerating Pipes
!
CAUTION
Please fix in the plastic
core after flaring to avoid
plastic chips entering the
pipes.
below
5mm
Please bend at a small
radius to form an arc
CAUTION
!
You are free to choose the side (left or right) for the installation of drain
hose. Please ensure the smooth flow of condensed water of the indoor
unit during installation. (Carelessness may result in water leakage.)
!
CAUTION
Be sure that the
drain hose is not
loosely connected
or bent.
Be sure that the wire is not
in contact with any metal
in the wall. Please use the
protection pipe as wire
passing through the hollow
part of the wall so as to
prevent the possibility of
damaged by mouse.
!
CAUTION
Refrigerating pipes and connecting cord must be
tied together.
The front part of the refrigerating pipes are
at locations marked with
symbol.
Installation of Drain Hose
3
Installation
Hang the indoor unit onto the hanger. Use the temporary stand
at the back of the indoor unit to push its lower part 15cm
forwards.
Place the drain hose through the hole on the wall.
Insulate the connecting portion of refrigerating pipe with
insulator.
Wrap the refrigerating pipes with insulation pipe.
Connect the connecting cord.
After adjustment, the connecting cord and refrigerating pipes
are placed into the space available under the cooling unit.
The projection of indoor unit must hook to the hanger.
2~5mm
Protection
pipe
Outdoor
Indoor
Seal with
putty
Sleeve of
protection
pipe
WALL
INDOOR UNIT
about 15cm
Projection
Temporary stand
Hook
Openings
FOR SERVICE PERSONNEL ONL Y
The difference in height
between the indoor and
outdoor unit should be
kept below 5m.
The connecting pipe, no
matter big or small,
should all be insulated
with insulation pipe and
then wrapped with vinyl
tape. (The insulator will
deteriorate if it is not
wrapped with tape).
The connection of insulated
drain hose.
Please use insulated drain
hose for the indoor piping
(commercial product).
inner diameter ø 16mm
The indoor piping should be
insulated with the enclosed
insulation pipe. (If the
insulator is insufficient,
please use commersial
products).
Be sure to
completely
seal any
gap with
putty.
Direction of Piping
Dimension of Mounting Stand
of the outdoor unit
(unit : mm)
There are 4 directions
allowed, namely, horizontally
perpendicular to the unit,
vertically down from right,
horizontally out from right and
horizontally out to left.
Don't form the piping
downward at the left of the unit.
External dimension of
indoor unit
160mm
160mm
80mm
860mm
40mm
45mm
30mm
Drain Hose
45mm
298mm
Level
Line
Hole for
pipe
Mark
Screw for Mounting plate
Please use more
than 4 screws.
Mounting
Plate
32mm
19mm
Wall
1 Hanger
2 Screw
Plug
Wall
above 50mm
Ceiling
4.1 x 32 Screw
Wall
Remote
Control
Holder
5 Screw
Plug
3
Connecting cords,
pipe and drain hose
must be tied together
with Vinyl tape.
Hanger
Hook
Refrigerating
Pipe
Connecting
Cord
Drain Hose
Protection
Pipe
Lift the body
of the unit
upwards and
then force
it downwards.
Hanger
Projection
Pipe
Connecting cord
Drain hose
Pipe
Insulation pipe
0.70m
Bending
upwards
Condensed
water pond
Ditch
Condensed
water pond
20
Cut away shaded
portion, and finish
the edge of the
opening so that
there is no burr.
Connection
Horizontally
perpendicular
to the unit
Connected
section
Connecting cord
Drain hose
Protection
pipe
Refrigerating pipes
Connecting cord
Heat insulation
pipe
Pull this to the front
during the connection
of refrigerating pipes
to ease task.
<
I699: A
>
Pipe
support
Pull up the pipe after
bending downward
Transform the piping while holding down the lower portion of
pipe-support by hand.
Hanger
1
Screw for holder of
Remote Controller
(3.1x16)
AAA Size Battery
Screw for Hanger
Holder for Remote
Controller
(4.1x32)
Remote Controller
Purifying Filter
6
1
2
2
1
1
57
12
35
120
500
320
10
35
(10)
340
mounting stand
!
CAUTION
The installation height
of indoor unit must be
2.3m or more in a
non public area.
1
2
3
4
5
6
7
!
CAUTION
In case the pipe length is more than
8m, add refrigerant R22 at 20 grams
per every meter exceeds. However,
pipe length shall not exceed 15m.
RAS-13CE9/RAC-13CE9 (1) EN 24/3/05, 12:56 PM1