Mitsubishi Electric EMU4-BD1-MB User Manual

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Energy Measuring Unit
Model EMU4-BD1-MB
EMU4-HD1-MB
User’s Manual (Digest)
Before using this unit, please read both this manual and Details carefully and pay attention to safety to handle this unit correctly.
Make sure that the end users read this manual and then keep the manual in a safe place for future reference.
ABOUT MANUALS
You can download User’s manual (Details) of this
http://www.mitsubishielectric.com/fa/worldwide/index.html
unit from the following site.
1. Features
(1) This Energy Measuring unit can measure various types of electric quantity such as voltage, current, electric power and electric energy.
(2) The measurement data can also be transmitted to superior monitoring systems through MODBUS RTU communication.
(3) In addition to the provision for measuring the quantity of electricity, the unit has two external input ports supporting both pulse input and contact
input by way of switching (EMU4-HD1-MB).
With pulse input set, you can measure the production volume or the utility other than electricity, such as water, gas and air.
With contact input set, you can monitor status or alarm and measure the operating time of facility or the operating power.
MODBUS is a registered trademark of SCHNEIDER ELECTRIC USA, INC in the United States.
2. Checking package contents
This following items for this device and included in package. Check that no items are missing.
(1) Energy Measuring unit x1 (2) User’s Manual (Digest) x1
3. Safety Precautions
3.1 Precautions for Operating Environment and Conditions
This unit is premised on being used in pollution degree 2* environment. When used in higher pollution degree, protect this unit from pollution on another device side to be incorporated.
Over voltage category of measuring circuit in this unit is CAT III*, and that of auxiliary power circuit (MA, MB) is CAT III*.
Do no
t use this product in the places listed below. Failure to follow the instruction may cause malfunctions and a life decrease of product.
Places the Ambient temperature exceeds the range -5 - +55°C. Places the average daily temperature exceeds +35°C.
Altitude exceeds 2000m. Dust, corrosive gas, saline and oil smoke exist.
Places in strong electromagnetic field or places large amounts of external noise exist. Vibration and impact exceed the specifications.
Places expos
ed to direct sunlight Places metal fragments or conductive substance are flying.
Places exposed to rain or water drop.
Places the Relative humidity exceeds the range 30-85% or places with dewfall.
This unit is the open type device, which are designed to be housed within another device for prevention of electric shock. House this unit within the device such as the control panel before use.
For the precautions for the compliance of the system incorporating this unit with the EMC Directives, refer to the User’s Manual (Details).
*: For the definition of the pollution degree and the over voltage category, refer to EN61010-1/2010.
3.2 Matters concerning the precaution before use
Use the unit in the specified usage environment and conditions.
The setting of this unit (phase system, pr
imary voltage and primary current, sensor type) is necessary before use it. Please refer to User’s Manual (Details) about each setting method.
3.3 Installation and Wiring Precautions
D
anger
Shut off the external power supply for the unit in all phases before installing or wiring. Failure to do so may cause an electric shock or damage of this unit.
3.4 Precautions for Use
Use this unit within the ratings specified in this manual. If it is used outside the ratings, it may cause not only malfunction or failure but also fire burnout.
Do not disassemble or modify this unit. It may cause failure, malfunction, injury or fire.
Do not touch the live part such as connection terminal. It may cause electric shock, electric burn injury or burnout of the device. If any exposed conductor is found, stop the operati
on
immediately, and take an appropriate action such as isolation protection.
3.5 Maintenance Precautions
Use a soft dry cloth to clean off dirt of the unit surface. Do not let a chemical cloth remain on the surface for an extended period of time nor wipe the surface with thinner or benzene.
Check for the following items to use this unit properly for long time.
(1) Daily maintenance
(a) No damage on this unit (b) No abnormality with LCD (c) No abnormal noise, smell or heat
(2) Periodical maintenance (Once every 6 months to 1 year)
No l
ooseness with installation and wire connection
Do periodical maintenance under the electric outage condition. Failure to do so may cause electric shock, failure of the unit or a fire. Tighten the terminal regularly to prevent a fire. In
case a display unit is attached to a sensor unit, get off the display unit during maintaining or tightening terminals.
3.6 Storage Precautions
To store this unit, turn off the power and remove wires, and put it in a plastic bag.
For long-time storage, avoid the following places. Failure to follow the instruction may cause a failure and reduced life of the unit.
Places the Ambient temperature exceeds the range -10 - +60°C. Vibration and impact exceed the specifications.
Places the Relative humidity exceeds the range 30-85% or places with dewfall. Places exposed to rain, water drop or direct sunlight.
Dust, corrosive gas, saline and oil smoke exist. Places metal fragments or conductive substance are flying.
Places the average daily temperature exceeds 35°C.
3.7 Disposal Precautions
When disposing of this unit, treat it as industrial waste.
3.8 About packaging materials and this manual
For reduction of environment load, packaging materials are produced with cardboard, and this manual is printed on recycled paper.
4. Name and function of each part
4.1 Name of each part
Terminal
symbol
Description
P1/P1P2/P0
P3/P3NC/P2
Connect the voltage input wire for the
measurement circuit.
Connect to ground (D type ground).
(Protective earthing *1)
MAMB
Connect the auxiliary power supply.
1k1L2k2L
3k3L
Connect the secondary output of the dedicated
current sensor connected to the measurement
circuit’s current wire.
485+485-
Connect the communication wire
(
MODBUS
RTU
)
.
SLD Connect to ground (D type ground).
Ter Connect the 485- “terminal (the unit at end of
the link).
X1COM
X
Connect the contact/ pulse input wire.
Y1COM
Y
Connect the contact/ pulse output wire.
Terminal
symbol
Description
P1P2P3
Connect the voltage input wire for the
measurement circuit.
Connect to ground (D type ground).
(Protective earthing *1)
MAMB
Connect the auxiliary power supply.
1k1L3k3L
Connect the secondary output of the dedicated
current sensor connected to the measurement
circuit’s current wire.
485+485-
Connect the communication wire (MODBUS
RTU).
SLD Connect to ground (D type ground).
Ter Connect the 485- “terminal (the unit at end of
the link).
(
1
)
EMU4-BD1-MB
(
2
)
EMU4-HD1-MB
Names of signals of terminal block (EMU4-BD1-MB)
Names of signals of terminal block (EMU4-HD1-MB)
(
3
)
Back view
*1 It is being bonded to the conductive part of the product for safety reasons and being
connected to the terminal which is connected the outside protectioin grounding system.
4.2 Functions of operation buttons
4.3 Functions of LCD
Control buttons have many functions as below.
M eaning o f sym bol:
(P r ess),
(P r ess m ore t han 1 sec ) ,
(P r ess m o re th an 2 s ec), ? (P ress b oth a t th e sam e tim e)
SET -/R E S E T +/P H A S E D ISP
Change m ea s u red item s
Change p h a s e
Change h a r m on ic or d er (at ha rm o n ic d isp lay)
Cle a r ala r m (at a larm k eep ing)
Tra nsit ion t o confirm atio n m ode
Tra nsit ion t o setting m ode
Con tact
dis p lay
Cle a r conta c t la t c h
Tra nsit ion t o preset d isplay
Tra nsit ion t o res et d ispla y o f all da ta
Enter set tin g m
en u
M o v ing u p o r down o f m en u num b er
( ) ( )
(Move a t fa s t speed w h e n pressin g m ore th an 1sec)
Change o f set tin g item s (f o rward)
Tra nsit ion t o setting m enu num ber (a t f inal s ett ing item )
M o v ing u p o r down o f s etting v a lu e
( ) ( )
(Move a t fa s t speed w h e n pressin g m ore th an 1sec)
Change s e tting item s (backw a r d )
Tra nsit ion t o setting m enu num ber (a t b e g innin g s etting item )
G o b a ck to s ett ing m en u
Change s e tting item s (forw ard)
Tra nsit ion t o setti
ng m en u num ber ( a t f inal s ett ing item )
Change s e tting item s (backw a r d )
Tra nsit ion t o setting m enu num ber (a t b e g innin g s etting item )
Tra nsit ion t o setting m enu
At "EN D " dis p lay, m em orize changed s ett ing a nd tra n sition to
operati n g m o d e
At "CA N C E L " d ispla y, a n nul changed s e tting and t ransition to
operati n g m o d e
M o v ing u p o r down o f s etting v a lu e
Reset set ting v a lues to fa c tory d efault (o n ly ef fec t ive a t
CA N C EL dis p lay)
O p e ratin g
M o d e
In t
egr a ted
valu e
dis p lay
Sett ing m od e
/
C onfir m ation
m o d e
M enu
dis p lay
Settin g
m o d e /
Settin g
dis p lay
Confi rm a tio
n m ode /
Settin g
dis p lay
Confi rm a tio
n d is p la y of
set tin g
reflect ion
Operation
Nam e o f Bu tto n
Even t
Mode
No. Indicator
Description
1 Measured value Display measured value digitally.
2 Measured item Display measured item displayed on indicator No.1.
3 Communication Light when connecting communication unit.
4 Energy
Measurement
Light when measuring electric energy (consumption).
5 Setting
Indicator lights on setting mode.
Indicator lights on confirmation mode.
2
1
3
4
5
5. Procedures for setting
Symbol Behavior Operation of control button
Transition from operation mode to setting mode. "SET" + "-"
Press both at the same
time for 2 sec
Transition from operation mode to confirmation mode. "SET" Press for 2 sec
Select menu number or "End". "+" or "-" Press several times
Enter each setting display or transition to next item. "SET" Press once
Back to previous settting display. "DISP" Press once
No display Select setting value. "+" or "-" Press several times
Transition to "End" display. "SET" Press once
Memorize changed setting and transition to operation mode.
"SET" Press once
Select "CA
NCEL". "+" or "-" Press once
Reset setting values to factory default. "SET" Press once
Cancel change of setting value. "SET" Press once
Skip other items during setting. "SET" Press for 1 sec
*13Setting of special secondary voltage
Press "
+/PHASE"
or "
-/RESET"
to choose the value at flashing digit.
Press
"SET"
for the setting digit (flashing digit) to shift to lower.
Press
DISP
for the setting digit (flashing digit) to shift to upper.
You can set the value to the range of 1V to 220V.
Caution: In case you set the value except for between 1V and 220V,
indicate the error (E005).
When indicating the error, press
"SET"
to check the setting values and set
the new value again.
Press
"SET"
at the lowest digit to transition to “(7) Sensor type”.
*14Supplement: If there is no values above you want to set to, choose “SP” to enable
the special
primary current.
*15Setting of special primary current
Press "
+/PHASE"
or "
-/RESET"
to choose the value at flashing digit.
Press
"SET"
for the setting digit (flashing digit) to shift to lower.
Press
DISP
for the setting digit (flashing digit) to shift to upper.
You can set the value in the range from 5A to 6000A.
If the value is less than 10A, you can set upper two digits of it
If the value is 10A or more, you can set upper three digits of it.
Caution: In case you set the value except for the range from 5A and 6000A,
indicate the error (E005). When indicating the error, press
"SET"
to
check the setting values and set the new value again.
Basic setting
Setting menu 1
Factroy default
*1
<Note>
For details of setting menu 1, 2, 3, 4, 5 and 6, refer to User's manual
Operation mode
Setting mode or confirmation mode
*2
*3
(10) Special primary current
(
9) Primary current(5A sensor)
(11) Current demand time
(12) Electric power demand time
(1) Phase wire
system
Set according to the phase wire system for the
measured circuit.
(5) Special primary voltage
Set the special primary voltage of combined VT.
Setting range: 1V to 6600V
Setting of special primary voltage *12
(6) Special secondary voltage
Set the special secondary voltage of combined VT.
Setting range: 1V to 220V
Setting of special secondary voltage *13
(7) Sensor type
If you use direct sensor,
choose “dirEct” and press"SET"
to transition to “(8) Primary current (Direct)”.
If you use 5A sensor,
choose “5A” and press"SET"
(8) Primary current
(Direct sensor)
Set the primary current of combined CT (for direct
sensor).
After you choose the value, transition to
“(11) Current demand time”.
Set the current demand time.
On setting display, “s” means
“second” and “M”
means “minute”.
Set the electric power demand time.
On setting display, “s” means “second” and “M”
(4) Primary voltage
(with VT)
Set the primary voltage of combined VT
Caution: *11
If you choose “SP”, transition to “(5) Special primary
voltage”.
If you choose the value except for “SP”, transition to
“(7) Sensor type”.
Set the primary current of combined CT (for 5A
sensor).
Supplement: *14
If you choose “SP”, transition to “(10) Special
primary current”
If you choose the value except for “SP”, transition
to
“(11) Current demand time”.
Set the special primary current of combined CT.
Setting range: 5A to 6000A (Default: 100.0A)
Setting of special primary current *15
(2) Primary voltage
(Use or non-use of VT)
If you measure directly (i.e. without VT):
Choose “no” and press "SET"
to transition to "(3) Primary voltage (Direct)".
If you measure with VT:
Choose “yES” and press "SET"
to transition to "(4) Primary voltage (VT)".
Supplement:“VT” means Voltage Transformer.
In case you choose “1P3” in (1) Phase wire system
Set the direct voltage according to voltage of the
(3) Primary
voltage
MODBUS
baud rate
MODBUS
address
Communication setting
MODBUS
stop bit
MODBUS
parity
Setting menu 2
Alarm setting
Setting menu 4
Upper and lower
limit alarm
on or off
Upper and lower
limit alarm item
Upper and lower
limit alarm value
Alarm delay time
Alarm reset
method
*4
*6
*7
I
nput/output
Setting menu 3
Contact/pulse
input
on or off
Reset method
of contact input
Unit of pulse
output
Contact/pulse
output
on or off
*5
Display CO2 or
not
CO2 conversion
setting
Display harmonic
current or not
Display harmonic
voltage or not
Display operating
time or not
Count method of
operating time
*4
*4
Test mode
Setting menu 6
Test mode
*9
Logging setting
Setting menu 5
Logging module
ID setting
Clear logging
data
*8
Measurement display
End of setting menu
"End" display
"CANCEL" display
"-" + "DISP"
Fix change of
setting value
Cancel change
of setting value
Transition automatically
Example of display on
setting mode
Example of display on
confirmation mode
*1: On confirmation mode, transition to operation mode.
*2: Transition only when selecting "SP" for "Primary current (VT)".
(For 3P4W, only special voltage is available when using VT.)
*3: Transition only when selecting "SP" for "Primary current (5A)".
*4: Setting available
for EMU4-HD1-MB only.
*5: Transition only when selecting "CO.P." for "Contact/pulse input on
or off".
*6: Transition only when selecting "PLS" for "Contact/pulse output on
or off".
*7: Transition only when selecting "on" for "Display CO2 or not".
*8: Transition only when connecting logging module.
*9: Not displayed on setting mode.
*10<In case you choose “1P3” in (1) Phase wire system>
You can use direct measurement only.
Setting of primary voltage is skipped and setting is started from
"(7) Sensor type".
Rated voltage between 1- and
2-phase and 2- and 3-phase is
110V,and that between 1- and 3-phase is 220V
*11Caution:
If there is no values above you want to set to, choose “SP” to
enable the special primary voltage and the special secondary
voltage.
In case you choose “3P4” (three-phase 4-wire system) in
(1) Phase wire system, the special voltage is only available
.
*12Setting of special primary voltage
Press"
+/PHASE"
or "
+/PHASE"
to choose the value at flashing
digit.
Press "SET" for the setting digit (flashing digit) to shift to lower.
Press "
DISP" for the setting digit (flashing digit) to shift to upper.
You can set the upper three digit of the value to the range of
1V to 6600V.
Caution: In case you set the value except for between 1V and
6600V, indicate the error (E005).
When indicating the error, press"SET"to check the
setting values and set the new value again.
Press"SET"at the lowest digit to transition to
“(6) Special secondary voltage”.
The values set the upper fourth digit and lowers to are rounded
down.
After setting value flashes three times, transition to
If you are considering using this unit for special purpose such as nuclear power plants,
aerospace, medical care or passenger vehicles please refer to our sales
representative.
Caution
Caution
Caution
Contact/ pulse input terminals
Contact/ pulse output terminals
Voltage input terminals
Frame GND terminal
Power supply terminals
Current input terminals
Communication terminals
(
MODBUS RTU
)
LCD
display
Operation
button
Frame GND terminal
Power supply terminals
Voltage input terminals
LCD
display
Operation
button
Communication terminals
(
MODBUS RTU
)
Current input terminals
IEC rail
fixture
DISP button
+/PHASE button
-/RESET button
SET button
SET
SET
SET
Any person who is involved in the installation and the wiring of this unit should be fully competent to do this work.
Work under the electric outage condition when installing and wiring. Failure to do so may cause electric shock, a failure of the unit, a fire etc.
When tapping or wiring, take care not to entering any foreign objects such as chips and wire pieces into this unit.
Check the connection diagram when wiring. Wrong wiring may cause failure of the unit, a fire or electric shock.
For protection against noise,
Strip the wires with proper length. Overlong stripping length may cause short to next wire. Shorter stripping length may cause contact failure.
transmission lines and input/output lines shall not be placed close to or bound together with the power lines and high-voltage lines.
Take care not to short to next terminal by a filament. (Do not plate the wires with solder.)
Do not connect more than two wires to one terminal of a terminal block for preventing loose contact and wires dropout.
Use appropriate size of electric wires. If inappropriate size of electric wire is used, it may cause a fire due to generated heat.
Tighten the screw within the specified torque. Under tightening can cause drop of the screw, short circuit or malfunction. Over tightening can damage the screw and/or unit, resulting in
drop, short circuit or malfunction.
After tightening the screws, be sure to check all the screws tightened. Loose screw may cause malfunction of the unit, a fire or electric shock.
Be sure to attach the terminal cover to prevent electric shock.
Use the crimp-type terminal appropriated for the size of electric wires. If inappropriate crimp-type terminal is used, a wire breakage or a contact failure may occur, which may cause a
device malfunction, a failure, a burnout or a fire.
FG terminal must be grounded according to the D-type ground (ground resistance is not exceed 100Ω).
High-voltage protective element is mounted between MA and FG, MB and FG. When applied high voltage, for example during a commercial frequency withstand voltage test, protective
element works to short between MA and FG, MB and FG.
Do not directly touch any conductive part of the unit. Doing so can cause electric shock, failure or malfunction of the unit.
When using this product, make sure to use it in combination with the current sensor (EMU-CT***, EMU-CT***-A, EMU2-CT5, EMU2-CT5-4W). Please not to exceed the rating of this
product for input of the current sensor. For further details, please refer to the manual for the current sensor to maintain the functionality and the accuracy of this product.
The dedicated current sensor (EMU-CT***, EMU-CT***-A) is used only for low voltage circuit. It cannot be used for a high voltage circuit. EMU2-CT5 and CT5-4W should be used with
the secondary side (5A) of transformer transfixed. If it is connected with a high-voltage circuit by mistake, it may cause a burnout of the device and a fire. It is critically dangerous. For the
allowable maximum voltage of current sensor, refer to User’s manual (Details) 13 “Option devices” (1) Specifications.
When using this product, make sure to use it in combination with current sensor (EMU-CT50/CT100/CT250/ CT400-A/CT600-A, EMU2-CT5 and EMU2-CT5-4W).Please not to exceed
the rating of this product for input of current sensor. For further details, please refer to current sensor manual to maintain the functionality and the accuracy of this product.
The dedicated current sensor (EMU-CT50/CT100/CT250/ CT400-A/CT600-A) is used only for low voltage circuit. It cannot be used for a hi
gh voltage circuit. EMU2-CT5 and CT5-4W
should be used with the secondary side (5A) of transformer transfixed. If it is connected with a high-voltage circuit by mistake, it may cause a burnout of the device and a fire. It is
critically dangerous. For the allowable maximum voltage of current sensor, refer to User’s manual (Details) 13 “Option devices” (1) Specifications.
The dedicated current sensor has a polarity (directionality). Be careful about it when installing the unit.
The wires to be connected to this unit shall be placed in a duct or fixed together by cramping. If the electric wires are not placed in the duct or cramped together, loosen wires or their
movement or careless stretch may cause a breakage of the unit or wire or a malfunction due to poor contact of electric wires.
If the wires connected to this unit are strongly pulled off, it may cause a malfunction or a breakage to the unit or the wire.
Do not exceed the sp
ecified voltage when doing an insulation resistance test and a commercial frequency withstand voltage test.
To prevent persons with little knowledge about electric equipment from electric shock, panel must be taken either following measure.
Lock the panel so that only those who get an education about electric equipment and have sufficient knowledge can unlock, or shut off power supply automatically by opening the panel.
Cover the dangerous part of this unit.