Sanuvox CoilClean IL Installation Manual

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COILCLEAN IL INSTALLATION MANUAL
Version 08/2017
QUESTIONS ON INSTALLATION?
CALL SANUVOX AT 1-888-726-8869
J
I
K
L
A. High-intensity UVC germicidal lamp
B. Anodized aluminum parabolic reflector
C. Clamp assembly
D. 3/4" support rod
E. Mounting flange (2)
F. Gaynor lamp plug
G. UV lamp boot
H. Teflon wire set (20 feet)
I. Ballast box
Also includes:
J. Coupler
K. Cotton gloves & hardware
L. UV caution decal
A
B
C
D
E
F
G
H
SAFETY CONSIDERATIONS
SELECTING THE APPROPRIATE LOCATION
Installation and servicing of air-conditioning
equipment can be hazardous due to system
pressure and electrical components. Only
trained and qualified service personnel
should install, repair, or service air-
conditioning equipment.
Untrained personnel can perform basic
maintenance functions such as changing
lamps. All other operations should be
performed by trained service personnel.
When working on air-conditioning equipment,
observe precautions in the literature, tags
and labels attached to the unit or accessory,
and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses
and work gloves.
Refer to your customized Sanuvox sizing & placement proposal as to where
the CoilClean ILs are to be installed.
IL's can be installed on the upstream or downstream side of the coil. If you do not
have the Sanuvox sizing & placement proposal, call 1-888-726-8869 where
Sanuvox will provide one at no-charge.
Before installing or performing maintenance or
service on the unit, turn off unit and disconnect from
power source. Electrical shock can cause injury or
death. There may be more than one disconnect
switch.
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Never expose eyes or skin to ultraviolet light from any
source. The unit MUST be DISCONNECTED from
power source before performing maintenance or
service. Personal injury may result.
Do not touch lamp glass without gloves. Reduced
performance of lamp may result. Clean lamp after
handling.
The UV lamp contains a small quantity of mercury.
If a lamp breaks, clean and dispose of with care.
Use only specified replacement lamps with your unit.
Use of an incorrect lamp can result in damage to the
unit and/or lamp.
WARNING
IMPORTANT NOTICE
The whole assembly must be field-installed inside the air handling unit, either
horizontally to the side panels, or on the coil frame, using field-mounted brackets or
vertically, to floor and ceiling of AHU. Make sure that the site can be supplied with the
necessary power requirements. Power consumption is 1.0 amp for 40'' lamps, 1.25
amps for 50” lamps and 1.5 amps for 60” lamps. Ensure that there is adequate
clearance for service. If a humidifier is present, the ideal location for the germicidal
coil cleaner is in the air stream before the humidifier. If space does not permit, the
germicidal coil cleaner may be installed after the humidifier. The operating
temperature range is 50 to 115 F. Operating outside of this range will result in
decreased performance.
NOTE: The CoilClean IL is NOT waterproof. If installed outdoors, CoilClean IL
fixture and ballast boxes must be installed in a watertight and ventilated
enclosure.
MAINTENANCE
CERTIFICATIONS
UNDERSTANDING BALLAST LED DISPLAY & DRY CONTACTS
UV SYSTEM ‘ON’ : The system is functioning normally
UV LAMP TO BE REPLACED : Notifies the user that the lamp
has reached the end of its serviceable life (24 months of real-
time operation) and must be replaced
UV LAMP FAILURE :
powered ON with no UV lamp installed
Flashes if lamp has failed or the unit is
NO POWER (LED OFF) : There is no power being delivered to the
system or defective power supply
The CoilClean IL incorporates unique features into the ballast control box. These include LED status
display as well two pairs of dry contacts designed to communicate with building automation systems.
LED status display
The ballast box may have one or two ballasts incorporated into the box depending on how many units
were ordered. If only one ballast is incorporated into the ballast box, you will notice only one wire set
incorporated into the box and a black button covering where a second LED would be. If the ballast
box incorporates two ballasts there will be two LEDs that corresponding to each UV lamp.
A reset button is located under the LED (when cover is removed) allowing the user to “Reset” the timer
back to zero. To be performed after UV lamp replacement.
Dry contacts for building automation integration
Each CoilClean IL system includes a pair of dry contacts (NO & NC). Dry contacts make it possible for
the CoilClean ILs to be easily tied to a building automation system. Maximum voltage to be provided to
common is 30VDC.
(Green)
(Yellow)
(Red)
(LED OFF)
Reset
LED
NO: normally open
NC: normally closed
CoilClean IL replacement UV lamps
LMPHGS120: T6 High-Intensity Germicidal (UVC) 12” Straight UV Lamp for IL12
LMPHGS180: T6 High-Intensity Germicidal (UVC) 18” Straight UV Lamp for IL18
LMPHGS240: T6 High-Intensity Germicidal (UVC) 24” Straight UV Lamp for IL24
LMPHGS300: T6 High-Intensity Germicidal (UVC) 30” Straight UV Lamp for IL30
LMPHGS400: T6 High-Intensity Germicidal (UVC) 40” Straight UV Lamp for IL40
LMPHGS500: T6 High-Intensity Germicidal (UVC) 50” Straight UV Lamp for IL50
LMPHGS600: T6 High-Intensity Germicidal (UVC) 60” Straight UV Lamp for IL60
CoilClean IL replacement ballast
Multi voltage BST120/277SHS for IL12, IL18, IL24 IL30, IL40, IL50, IL60
Others
FLANGE part# MSC9
FLANGE ADAPTOR part# MSCCON19
LIMIT SWITCH part# MSCSWC14
PART NUMBERS
Lamp Change-Out: 17,000 hours (2 years)
Disconnect all power before performing any
maintenance or service. UV lamps need periodic
replacement to maintain design specifications. Replace
UV lamps after 17,000 hours of operation. Use caution
when removing and inserting UV lamps from the metal
spring clamps. Then press on the reset button for
resetting timer to zero.
Use only specified Sanuvox UV lamps with this UV
system. Other UV lamps may plug into the connector,
but they should not be used. The use of an incorrect
lamp can result in damage to the system or UV lamp
and void the warranty.
NO: normally open
NC: normally closed
Common
DRY CONTACTS
UV lamp can be disposed/recycle after use as for any
other fluorescent bulb.
CoilClean ILs are designed for continous operation.
Do not cycle the system through a relay connected to
the fan blower.
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CSAC22.2 113#Issue: 2015/05/01 Fans and ventilation
UL 507 Issued: 1999/12/13 Ed: 9 Rev. 2012/06/18 Electric Fans
Marking : cETLus
WARRANTY
Lamp Warranty: 2 years
Electronics: 1 year
Ballast Warranty: 15 years
SIGNAL READING
NO
NC
Same as
common
1
0V
2
0V
2
Same as
common
1
1 or 2 lamps
are OFF
Lamps are
ON
1
circuit is opened
2
circuit is closed