Dynabrade 21000 Operation And Maintenance Manual

Download Operation and maintenance manual of Dynabrade 21000 Sander for Free or View it Online on All-Guides.com. This version of Dynabrade 21000 Manual compatible with such list of devices, as: 21015, 21020, 21031, 21046, 21063

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Vacuum Conversion Instructions (continued)
2. Place 95526 O-Ring on the muffler body between the shoulder and the four (4) protrusions. Using a 12mm hex wrench (supplied in 57098 Repair Kit),
attach the muffler body and o-ring to the housing through the vacuum adapter.
3. Place vacuum nozzle into the vacuum adapter with the slots facing outward making sure that the knob on the nozzle is aligned with the slot in the adapter.
4. Place 57067 Vacuum Tube into the vacuum adapter with the grooves facing inward until the adapter “snaps” onto the tube and the tube cannot be pulled
out. If the tube can be pulled out, rotate it 1/4 turn and place it back into the adapter until it “snaps”.
5. Rotate tube until holes line up. Insert 96197 Dowel Pin in holes until it is centered. Attach machine to portable dust collection system.
Drop-in Motor Removal/Replacement Instructions - Dynorbital-Spirit
®
Important: Manufacturers warranty is void if tool is disassembled before warranty expires.
Drop-in Motor Repair Kit P/N 59459 is available which includes special repair tools for the correct removal and replacement of the air motor.
Disconnect tool from power source before motor exchange.
To Remove:
1. Disconnect the sander from the air supply.
2. Invert the sander, and place the 57092 Repair Collar (supplied in the 59459 Drop-in Motor Repair Kit) around the housing and secure in a vise. Padding
can be used on the vise jaws to protect the housing. Important: Do not over tighten the sander in the vise. If the sander is held too tight the removal
of the lock ring and air motor will be difficult.
3. Remove the sanding pad with the 50679 26mm Open-end Wrench. (Supplied with the sander.)
4. Insert the 56058 Lock Ring Tool (supplied in the 59459 Drop-in Motor Repair Kit) into the corresponding tabs of the lock ring. Loosen the 59058 Lock
Ring turning it counterclockwise.
5. Remove the 59058 Lock Ring and the 50659 O-Ring from the air motor assembly. (3/32" and 3/16" dia. orbits only.)
6. Discard the air motor assembly.
To Install Replacement:
Important: Clean and inspect the housing, valve mechanism, and exhaust assembly. Replace any valve, muffler, or vacuum components as is necessary.
Follow all torque and lubrication specifications.
1. Place the 50659 O-Ring into the 59058 Lock Ring and slip these over the motor shaft balancer. (3/32" and 3/16" dia. orbits only.) Spread 1 drop of
pneumatic tool oil on the surface between the 50659 O-Ring and the 59076 Front Bearing Plate.
2. Apply 1 drop of oil to the 01024 O-Ring. (O-Ring is supplied with the drop-in air motor assembly.)
3. With the sander housing secured in a vise (use the 57092 Repair Collar of padding on the jaws of the vise to protect the housing) slide the drop-in air
motor into the housing aligning the line-up post with the notch on the inside of the housing. Note: Make certain that the line-up post enters the notch
in the housing and that the 01024 O-Ring remains seated in the side of the cylinder.
4. Tighten the lock ring with the 56058 Lock Ring Wrench. (Torque to 17 N•m/150 in.-lbs.)
5. Install a Dynabrade weight-mated sanding pad.
Drop-in Motor Replacement Complete.
Important: Before connecting the sander to the air supply depress the throttle lever and place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into the
sanders air inlet. The sander should now be tested at 90 PSIG operating pressure at the sanders air inlet. Operate the sander for 30 seconds to determine
if it is operating properly and to allow the lubricating oil to permeate the air motor.
Comfort Platform Removal Instructions
Complete Model Description/Housing Number
6
1. Use a 1/8" drift pin and a hammer to remove 94590 Pin.
2. Remove throttle lever and 57041 Comfort Platform.
3. Place throttle lever back into position between holes in housing.
4. Secure throttle lever in place using 98927 Pin (Sold Separately) by hammering pin back into housing. Removal and Installation Complete.
Model Vacuum Housing
Number Description Number
21000 3" Non-Vacuum 21151
21001 3" Basic Vacuum 21152
21004 3" Central Vacuum 21153
21005 3-1/2" Non-Vacuum 21154
21006 3-1/2" Basic Vacuum 21155
21009 3-1/2" Central Vacuum 21156
21010 5" Non-Vacuum 21157
21011 5" Basic Vacuum 21158
21014 5" Central Vacuum 21159
21015 6" Non-Vacuum 21160
21016 6" Basic Vacuum 21161
21019 6" Central Vacuum 21162
21060 6" Non-Vac (w/ Hook-Face Pad) 21160
21063 6" Ctrl Vac (w/ Hook-Face Pad) 21162
Model Vacuum Housing
Number Description Number
21020 3" Non-Vacuum 21163
21021 3" Basic Vacuum 21164
21024 3" Central Vacuum 21165
21025 3-1/2" Non-Vacuum 21166
21026 3-1/2" Basic Vacuum 21167
21029 3-1/2" Central Vacuum 21168
21030 5" Non-Vacuum 21169
21031 5" Basic Vacuum 21170
21034 5" Central Vacuum 21171
21035 6" Non-Vacuum 21172
21036 6" Basic Vacuum 21173
21039 6" Central Vacuum 21174
21061 6" Non-Vac (w/ Hook-Face Pad) 21172
21064 6" Ctrl Vac (w/ Hook-Face Pad) 21174
Model Vacuum Housing
Number Description Number
21040 3" Non-Vacuum 21175
21041 3" Basic Vacuum 21176
21044 3" Central Vacuum 21177
21045 3-1/2" Non-Vacuum 21178
21046 3-1/2" Basic Vacuum 21179
21049 3-1/2" Central Vacuum 21180
21050 5" Non-Vacuum 21181
21051 5" Basic Vacuum 21182
21054 5" Central Vacuum 21183
21055 6" Non-Vacuum 21184
21056 6" Basic Vacuum 21185
21059 6" Central Vacuum 21186
21062 6" Non-Vac (w/ Hook-Face Pad) 21184
21065 6" Ctrl Vac (w/ Hook-Face Pad) 21186
3/8" Orbit Models 3/16" Orbit Models 3/32" Orbit Models